Radiator Removal Steps

Step 1

Turn the engine and the ignition switch OFF

Step 2

Tilt the truck cab to reach the radiator cap or coolant reservoir cap.

Step 3

Remove the reservoir cap.

Step 4

Unscrew the drain valve by using the socket wrench.

Step 5

Drain the coolant in the coolant tray.

Step 6

During disassembling the radiator: Dismantle the intercooler accessories Disassemble the intercooler lower hose.

Step 7

Disassemble the outlet radiator hose.

Step 8

Disassemble all the attached hoses in the reservoir and the coolant level sensor connector.

Step 9

Remove the coolant reservoir by disassembling the 4 bolts.

Step 10

Disassemble the intercooler upper hose.

Step 11

Disassemble the intercooler upper hose.

Step 12

Disassemble the radiator mounts from the both side.