DDC Actuator Calibration

STEP 1 - Remove the plastic fork cover fixed by two screws. Use flat wrench 12

STEP 2 - Remove the 5 screws that fix the actuator to the gearbox. Use flat wrench 12

STEP 3 - Remove manually the two forks fixed on the actuator

STEP 4 - Remove manually two forks fixed on the actuator

STEP 1 - Fix the actuator on the actuator adjuster tooling (DDCT-03) and tighten 3 screws to fix it correctly

STEP 2 - Hook the lever with the first cylinder and pull CAREFULLY it until feel the stop, push the ruler to the end and measure the distance : 59 mm

STEP 3 – Hook the tooling with the second cylinder and pull CAREFULLY it until feel the stop end and measure the distance on the ruler: 32 mm

STEP 4 - Push completely until stop end the cylinder and insert the actuator adjuster (DDCT-04) on the hole. The final length of both cylinders must be 72mm.

STEP 5 - Rotate the adjuster to get the correct length. 4 revolution will be 1 mm of cylinder displacement. Rotations: Lever 1 : 72 mm – 59mm = 13mm * 4 = 52 tool turns Lever 2 : 72 mm – 32mm = 40mm * 4 = 160 tool turns

STEP 6 - Check that the final length is correct (72 mm). Hook the lever with the first cylinder and pull CAREFULLY it until feel the stop, push the ruler to the end and measure the distance : 72 mm Repeat the operation for the 2nd cylinder

STEP 7 - Mount the actuator on the gearbox and insert the cylinder on the forks manually

STEP 8 - Tighten all the screws of the actuator on the gearbox . Use flat wrench 12 .Tightening torque 25Nm

STEP 9 - Reinstall the plastic top with 2 screws. Use flat wrench 12. Tightening torque 25 Nm